Crimping hydraulic hoses: everything you need to know about electric, hydraulic and mechanical crimpers
Crimping hydraulic hoses is a key process step in fluid power engineering. Only correctly crimped hoses ensure a safe, leak-tight and durable connection between the hose and the fitting. Companies, workshops and mobile service providers rely on different types of crimpers—electric, hydraulic and mechanical. Each option offers specific advantages that can be decisive depending on the application.
Our electric hose crimpers work precisely and efficiently
Electric hose crimpers are now the standard in many operations. They work quickly, quietly and with exceptional precision. An electric motor generates the crimping force, which is set precisely to the required diameter via a finely adjustable system. This enables repeatable results and minimizes sources of error. Electric crimpers are particularly suitable for workshops with high throughput, as they offer short cycle times and consistently high quality. Modern models also feature digital controls that can store and document crimping parameters—an advantage for quality assurance and traceability.
Hydraulic crimpers: maximum force for large dimensions
When particularly large or robust hydraulic hoses need to be crimped, hydraulic crimpers are used. They generate crimping pressure via an integrated hydraulic system and therefore achieve enormous forces. This makes them ideal for industrial applications, heavy construction machinery, or use in agricultural and forestry machinery. Hydraulic crimpers are durable, reliable and designed for extreme loads. They are often installed as stationary units, but can also be used as mobile units for field service.
Mechanical crimpers: robust, mobile and cost-effective
Mechanical crimpers work without electricity and without hydraulics—they rely purely on manual force or simple lever mechanics. This makes them particularly light, compact and usable almost anywhere. For smaller hose diameters or occasional repairs, they are a cost-effective and practical solution. Mobile service technicians value mechanical crimpers especially where no power source is available. While they do not achieve the force and precision of electric or hydraulic systems, they are perfectly adequate for many standard applications.
A professionally crimped hydraulic hose is crucial for the safety and performance of any system. The choice between an electric, hydraulic or mechanical crimper depends on the location of use, hose size and quality requirements. Using the right technology delivers durable connections, less downtime and a more efficient workflow.
Custom hydraulic hoses – manufacturing, installation and on-site service
We manufacture hydraulic hoses in both small and large quantities and offer comprehensive on-site service. Professional measurement of the hoses directly on the machine is, of course, part of our services. Our qualified fitters are able to measure, assemble and install hoses immediately on site.
On request, we equip the hoses with additional protection, including burst protection, abrasion protection, heat protection, hose protection, and reliable pull-out restraint—for maximum safety and durability in operation.
To ensure clear traceability, all manufactured hoses are labeled with IT-supported identification numbers. This enables efficient documentation, maintenance and spare parts management.
Crimping hydraulic hoses near you—our service truck makes it possible
For extensive service operations, we have a fully equipped service truck with a hose crimper and a comprehensive range of fittings. Every hose on your machine can be removed directly on site, newly manufactured on the service truck, and immediately reinstalled. In this way, we significantly reduce downtime—your machine is ready for operation again in the shortest possible time.
For smaller jobs, our service vehicles are additionally equipped with mobile hand crimpers, ensuring fast and flexible hose manufacturing here as well.