{"id":2842,"date":"2024-03-07T11:52:31","date_gmt":"2024-03-07T10:52:31","guid":{"rendered":"https:\/\/www.bf-hydraulik.com\/encyclopedia\/hydraulic-connections\/"},"modified":"2026-04-15T11:53:12","modified_gmt":"2026-04-15T09:53:12","slug":"hydraulic-connections","status":"publish","type":"encyclopedia","link":"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/","title":{"rendered":"Hydraulic Connections"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"2842\" class=\"elementor elementor-2842 elementor-762\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-735b55f8 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"735b55f8\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-2820cb8b\" data-id=\"2820cb8b\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9fb9997 elementor-widget elementor-widget-text-editor\" data-id=\"9fb9997\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h1>Hydraulic Connections for the Design and Expansion of Hydraulic Systems<\/h1><p><a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">Hydraulic connections<\/a> are central components in <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-system\/\" target=\"_self\" title=\"Hydraulic system: design &amp; applications explained simplyA hydraulic system is used to apply large forces in a targeted manner over a defined distance with minimal effort. The underlying hydraulic principle&hellip;\" class=\"encyclopedia\">hydraulic system<\/a>s. They are used to connect lines, valves, cylinders, pumps, and other components. <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">Hydraulic connections<\/a> ensure a secure, tight, and maintenance-friendly link between the various elements of a hydraulic circuit. In doing so, they ensure that the fluids&mdash;usually hydraulic oil&mdash;can be transmitted under high pressure even across detachable connections.   <\/p><h2>Types and Use of Hydraulic Connections<\/h2><p><a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">Hydraulic connections<\/a> are fundamentally divided into the following two types:<\/p><ul><li>Permanent<\/li><li>Detachable<\/li><\/ul><h3>Permanent Hydraulic Connections<\/h3><p>Permanent <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">hydraulic connections<\/a> essentially consist of a simple screw connection with internal and external threads. The screw is hollow inside so that it can pass the hydraulic fluid through. The screw and nut are optionally equipped with a swivel ring. This facilitates installation and makes the assembly of the <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-system\/\" target=\"_self\" title=\"Hydraulic system: design &amp; applications explained simplyA hydraulic system is used to apply large forces in a targeted manner over a defined distance with minimal effort. The underlying hydraulic principle&hellip;\" class=\"encyclopedia\">hydraulic system<\/a> easier. Once installed, however, the connection remains in place and is only loosened again for maintenance, repair, or replacement.    <\/p><p>Other frequently used <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">hydraulic connections<\/a> include, for example, banjo fittings. They allow for a right-angled transmission of <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-pressure\/\" target=\"_self\" title=\"Hydraulic Pressure ExplainedPressure is generally a force acting on a surface. Hydraulic pressure is accordingly a force transmitted through a fluid that acts on the internal walls of a hydraulic&hellip;\" class=\"encyclopedia\">hydraulic pressure<\/a> without branching. Banjo fittings are used in locations with limited installation space.  <\/p><h3>Detachable Hydraulic Connections<\/h3><p>Detachable <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">hydraulic connections<\/a> consist of quick-release couplings. They can be disconnected without the use of tools. They are ideal for hydraulically operated equipment that needs to be coupled alternately to the same connection.  <\/p><p>In agriculture, these connections are used as standard. With the <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-pump\/\" target=\"_self\" title=\"Hydraulic pump provides pressure and volume flowThe hydraulic pump is the core component of a hydraulic system. It ensures the circulation of the hydraulic fluid. In doing so, it generates&hellip;\" class=\"encyclopedia\">hydraulic pump<\/a> on the tractor acting as the pressure generator, all types of hydraulically operated agricultural equipment can be connected in just a few steps. <\/p><p>Threaded couplings are an intermediate solution between detachable and permanent <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">hydraulic connections<\/a>.<\/p><p>The most important property for <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">hydraulic connections<\/a> is their ability to withstand <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-pressure\/\" target=\"_self\" title=\"Hydraulic Pressure ExplainedPressure is generally a force acting on a surface. Hydraulic pressure is accordingly a force transmitted through a fluid that acts on the internal walls of a hydraulic&hellip;\" class=\"encyclopedia\">hydraulic pressure<\/a>. Today, even detachable quick-release couplings can easily withstand pressures of up to 1,000 bar. This makes the handling of high-performance systems particularly easy.  <\/p><h3>Hydraulic connections can be divided into several main categories:<\/h3><ol><li><strong>Fittings:<\/strong><br>These include <a href=\"https:\/\/www.bf-hydraulik.com\/en\/cutting-ring-fittings\/\" target=\"_self\" title=\"Cutting ring fittings for connections in hydraulic linesHydraulic systems are characterized by a liquid medium and high internal pressures. They are also subject to large temperature differences. These present major&hellip;\" class=\"encyclopedia\">cutting ring fittings<\/a>, flared fittings (e.g., 37&deg; flare according to SAE J514), and 24&deg; cone fittings. They are widely used and enable a reliable, detachable connection. They are ideal for when systems need to be expanded or supplemented. However, they are less suitable for fast and flexible reconfiguration, as their sealing integrity decreases with frequent opening and closing.   <\/li><li><strong>Flange Connections:<\/strong><br>SAE flanges (e.g., SAE 3000 PSI or 6000 PSI) are used primarily for high pressures (over 300 bar) and high flow rates. They offer high stability and sealing integrity but are mainly designed for permanent use. <\/li><li><strong>Plug-in and Quick-Release Couplings:<\/strong><br>These allow for the fast and easy connection and disconnection of lines without tools. They are particularly in demand in mobile applications, such as in agricultural and construction machinery technology. Quick-release couplings are especially popular because of their flexibility. However, they are relatively expensive and not suitable for every pressure level.   <\/li><li><strong>Pipe and Hose Connections:<\/strong><br>Hoses require suitable hose fittings that are crimped or screwed. Pipes are usually connected via fittings or welded joints. This is a solution for the permanent connection of hose and pipe lines.   <\/li><\/ol><h3>Design of Quick-Release Couplings<\/h3><p>A hydraulic quick-release coupling must be rotatable, pressure-resistant, and capable of being disconnected and mounted without tools, even under pressure. To achieve this, hydraulic quick-release couplings consist of a very complex mechanism with a large number of individual elements. <\/p><p>The latest systems of this type can couple pressure connections of up to 200 bar without leakage loss. This is an important ecological and economic step forward for industry and agriculture. Integrated ball bearings allow the connections to remain rotatable by 360&deg;. They make the connection of hoses and moving elements significantly easier.   <\/p><h3>Standards for Hydraulic Connections<\/h3><p>To ensure compatibility and safety, <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">hydraulic connections<\/a> are subject to numerous standards. Important standards include DIN EN ISO 8434, SAE J514, ISO 6162 (for flanges), and ISO 12151 (for hose fittings). These regulate dimensions, sealing systems, and load capacity.<br>For quick-release couplings in agriculture, for example, the following standards apply:  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6a7ccc6 elementor-widget elementor-widget-basic-table\" data-id=\"6a7ccc6\" data-element_type=\"widget\" data-widget_type=\"basic-table.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div id=\"tablentor-bt-6a7ccc6\" class=\"ct-basic-table-container\"><table class=\"ct-basic-table\"><tr><td><p>EN ISO 8330:2000<\/p>\n<\/td> <td><p>Rubber and plastics hoses and hose assemblies<\/p>\n<\/td><\/tr><tr><td><p>ISO 5675<\/p>\n<\/td> <td><p>Agricultural tractors and machinery &ndash; <br>General purpose quick-action hydraulic couplers<\/p>\n<\/td><\/tr><tr><td><p>ISO 5676<\/p>\n<\/td> <td><p>Tractors and machinery for agriculture and forestry; <br>hydraulic couplers; braking circuit<\/p>\n<\/td><\/tr><tr><td><p>ISO 7241<\/p>\n<\/td> <td><p><a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-couplings\/\" target=\"_self\" title=\"Hydraulic Couplings - Flexible Handling of Hydraulic SystemsHydraulic couplings are connecting elements between hoses, or between hoses and fixed connections. In addition to a reliable and secure fit, hydraulic hose&hellip;\" class=\"encyclopedia\">Hydraulic couplings<\/a> for mechanical engineering<\/p>\n<\/td><\/tr><tr><td><p>ISO 16028, AMD 1<\/p>\n<\/td> <td><p>Hydraulic fluid power &ndash; Flush-face type, quick-action couplings for use at <br>pressures of 20 MPa (200 bar) to 31.5 MPa (315 bar)<\/p>\n<\/td><\/tr><\/table>\t\t<script>\n\t\t\tjQuery(document).ready(function($){\n\t\t\t\tvar container_id = '#tablentor-bt-6a7ccc6';\n\t\t\t\t$( container_id + \" .tablentor-bt-search-input\").on(\"keyup\", function() {\n\t\t\t\t\tvar value = $(this).val().toLowerCase();\n\t\t\t\t\t$( container_id + \" .ct-basic-table tr\").filter(function() {\n\t\t\t\t\t\t$(this).toggle($(this).text().toLowerCase().indexOf(value) > -1)\n\t\t\t\t\t\t});\n\t\t\t\t});\n\t\t\t});\n\t\t<\/script>\n\t\t<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3c47f8a elementor-widget elementor-widget-text-editor\" data-id=\"3c47f8a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>If a manufacturer specifies these standards for its <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">hydraulic connections<\/a>, a reliable and ready-to-use product can be assumed.<\/p><h3>Sealing Systems for Hydraulic Connections<\/h3><p><a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">Hydraulic connections<\/a> use different sealing principles, including metallic sealing cones, elastomeric O-rings, or cutting edges. The choice of sealing system depends on the pressure level, medium, temperature, and requirements for reusability. <\/p><h3>Applications and Requirements for Hydraulic Connections<\/h3><p><a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">Hydraulic connections<\/a> are used in almost all areas of industry&mdash;from mechanical and vehicle engineering to energy technology and aviation. Key requirements include pressure resistance, corrosion resistance (e.g., through zinc-nickel coatings), ease of assembly and disassembly, and freedom from leakage. <\/p><h3>Maintenance and Safety of Hydraulic Connections<\/h3><p>Regular inspection for leaks, corrosion, and mechanical damage is crucial for the safe operation of <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-system\/\" target=\"_self\" title=\"Hydraulic system: design &amp; applications explained simplyA hydraulic system is used to apply large forces in a targeted manner over a defined distance with minimal effort. The underlying hydraulic principle&hellip;\" class=\"encyclopedia\">hydraulic system<\/a>s. Faulty connections can lead to leaks, pressure loss, or system failure.<br><a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-connections\/\" target=\"_self\" title=\"Hydraulic Connections for the Design and Expansion of Hydraulic SystemsHydraulic connections are central components in hydraulic systems. They are used to connect lines, valves, cylinders, pumps, and other components. Hydraulic&hellip;\" class=\"encyclopedia\">Hydraulic connections<\/a> thus represent an essential element for the functionality and safety of <a href=\"https:\/\/www.bf-hydraulik.com\/en\/hydraulic-system\/\" target=\"_self\" title=\"Hydraulic system: design &amp; applications explained simplyA hydraulic system is used to apply large forces in a targeted manner over a defined distance with minimal effort. The underlying hydraulic principle&hellip;\" class=\"encyclopedia\">hydraulic system<\/a>s. Correct selection, installation, and maintenance contribute significantly to the performance of the overall system.  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-17578f6\" data-id=\"17578f6\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-18d5d30 elementor-widget elementor-widget-sidebar\" data-id=\"18d5d30\" data-element_type=\"widget\" data-widget_type=\"sidebar.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div style=\"display:none;\">Search<\/div><form role=\"search\" method=\"get\" class=\"encyclopedia search-form\" action=\"https:\/\/www.bf-hydraulik.com\/en\/encyclopedia\/\">\n    \n    \n    <label class=\"screen-reader-text\" for=\"encyclopedia-search-term\">Search<\/label>\n    <input 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